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Foundry Manager

1 month ago

india MAHLE Full time
Roles and Responsibilities

Establish and monitor chemical and physical properties of all metals poured to meet customer specifications and governing standards.Establish and monitor sand properties to produce castings free from defectsEstablish and audit pouring temperatures and practices to ensure good quality castingsResponsible for improving quality relating to sand or metallurgical defectsEstablish Processes for controlling Metallurgical defects by evaluating material and equipmentevaluations.Co-ordinate with Foundry lab and Melting process for ensuring consistent production of quality Metal and control of Foundry Sand systems, gating systemsProcess Audits for ensuring that required Castings are produced as per technical specificationsInstruct and train Engineers/ Managers for ensuring that desired we produce and sustain theproducts consistently with right technical specifications at right priceMonitoring and Improving the energy cost per pieceMonitoring and Improving the conversion cost per pieceMonitoring of Critical / special processes (Compliance to Customer as well as Quality / IATF Requirement)Defining and Driving Productivity Improvement ProgramCo-Ordination with Planning / Logistic / Sales for monthly part deliveryProduction Practices Benchmarking and implementation of strategic actionsSupporting 5S and Safety Culture development program

Work Experience Requirements

8 to 10 Years experience in leading shell sand and green sand foundry operations.Knowledge of chilled grey cast iron and ductile iron casting process.Knowledge of Shell Sand and Green Sand Foundry processes