Senior Sap Digital Manufacturing

JOB DESCRIPTIONJob Title: Senior SAP Digital Manufacturing (DMC/MII/ME) Consultant Experience: 5+ years Model: Work from Office in Bangalore in BTM 2nd Stage Role: Fulltime Job Summary: We are seeking an experienced SAP Consultant with strong hands-on expertise in SAP Digital Manufacturing Cloud (DMC), SAP MII, SAP ME, SAP UI5, and shop-floor system integration. The ideal candidate should have practical exposure to global MES implementations, custom DMC extensions, POD development, PPD configurations, machine connectivity, and SAP S/4HANA integrations. This role demands strong technical capability in DMC development, custom plugin creation, real-time machine interfacing, and end-to-end MES solution delivery. The consultant will be responsible for designing, developing, configuring, troubleshooting, and supporting digital manufacturing solutions across client environments. Key Responsibilities: Implement, configure, and support SAP DMC components including DMC Execution (DMCe), DMC Insights (DMCi), and custom plugins/extensions. Design and build custom PODs, POD plugins, Order Report dashboards, Work Center extensions, and PPD-based logic for validation, routing, and time tracking. Develop custom APIs and services using Node.Js, SAP BTP, BAS, and integrate solutions with SAP DMC and SAP S/4HANA. Configure and manage machine connectivity using MQTT, SAP PCo, Kepware, and connect shop-floor equipment for real-time data acquisition. Implement iFlows in SAP CPI for seamless integration between SAP S/4HANA and DMC for orders, confirmations, and master data. Develop UI5 applications for Quality, Plant Maintenance, Work Orders, Production Reporting, and Data Collection scenarios. Create and maintain MII transactions, schedulers, and integrations including QM BAPIs, inspection lots, and result recording logic. Customize SAP ME workflows, routing updates, serial number alignment, LOT size updates, IDOC integrations, and XSLT enhancements. Build dashboards, KPIs, and analytics by leveraging DMC Insights modules for real-time visibility across operations. Configure and support manufacturing processes including Order Execution, Data Collection, Work Instructions, Quality Confirmation, and Production Reporting. Troubleshoot production issues and support shop-floor operations with quick turnaround time. Prepare detailed FS/TS documentation, process flows, test scenarios, and training materials.Collaborate with cross-functional teams globally to ensure smooth system operation and drive solution enhancements. Lead upgrades, enhancements, and rollout activities for digital manufacturing systems across multiple plants. Requirements: Bachelor’s degree in Engineering, Computer Science, Information Systems, or related field. 5+ years of hands-on experience in SAP DMC, SAP MII, SAP ME, and SAP UI5 development. Strong expertise in custom DMC extensions, PPD configurations, POD development, CPI integrations, and machine connectivity. Solid understanding of manufacturing execution processes, production workflows, work centers, routings, quality processes, and traceability. Experience integrating SAP DMC and SAP MII/ME with SAP S/4HANA for orders, BOMs, routings, and confirmations. Strong experience with SAP BTP, Node.Js, HTML/CSS/JavaScript, SQL, XML/JSON, jQuery, and REST/OData APIs. Familiarity with MES architecture, cloud environments, and industrial protocols like MQTT, OPC UA, and PCo connectivity. Strong analytical, debugging, and cross-team communication skills. Experience with Industry 4.0, manufacturing analytics, and IoT integrations is an added advantage. Ability to work independently, deliver high-quality outputs, and manage global stakeholder expectations. If interested, please share your updated resume on sridevi.k@hexad.in