Fitting Methods Manager

4 weeks ago

Sri City, India Alstom Full time

Leading societies to a low carbon future, Alstom develops and markets mobility solutions that provide the sustainable foundations for the future of transportation. Our product portfolio ranges from high-speed trains, metros, monorail, and trams to integrated systems, customised services, infrastructure, signalling and digital mobility solutions. Joining us means joining a caring, responsible, and innovative company where more than 70,000 people lead the way to greener and smarter mobility, worldwide 

Job description:

-Manage the team of Process Engineers and Manufacturing Engineers or Technicians. -Support industrialization of new products in collaboration with the PIM. -Organize and bring technical support to manufacturing.

-Defines and validate the detailed manufacturing process for a new product.
-Perform industrial documentation for the project, define industrial master data and set the manufacturing method time (MTM)
-In serial phase, drive continuous improvement actions and industrialize product and process changes.

 

 

Qualifications & Skills:

  • Proficient in English – Read, Write and Speak
  • Familiar with Microsoft excel and PowerPoint
  • Knowledge of AutoCAD 
  • MTM or Basic MOST certified
  • Experience in Lean

 

EDUCATION

  • B.E Mechanical / Industrial Engineering

 

BEHAVIORAL COMPETENCIES:

  • Team Player with values of Agile, Inclusive and Responsible
  • Good decision-making capabilities and supports team in appropriate Decision making
  • Autonomous and Self-driven
  • Sense of Ownership
  • Assertive & Go getter

 

TECHNICAL COMPETENCIES & EXPERIENCE 

 

  • Industrial and Manufacturing Engineering experience in Mechanical Assembly and Harness manufacturing process.
  • Technical knowledge of Manufacturing Engineering, writing manufacturing work instructions, line balancing.
  • -Experience in working with an ERP (such as SAP) for Bill of Materials, Routings, Configuration follow-up
  • -Working knowledge in Quality, EHS standards and Ergonomics.
  • -Familiar with IS common tools.
  • -Process FMEA, QRQC.
  • Productivity improvement and Cost saving techniques
  • Lean Manufacturing techniques and Six Sigma tools.
  • Value stream mapping execution.
  • Strong knowledge on MTM basic motions,Ergonomics & fatique factor with MTM UAS
  • Strong knowledge on different industrial times & operation times
  • 8 to 10 years in the Field of Industrial Engineering.
  • Knowledge of Jigs and Fixture Design/Manufacturing
  • -Manufacturing or Manufacturing Engineering background with 8 to 10 years’ experience preferably in the railway industry. -Technical experience of Process Engineering, writing manufacturing work instructions, line balancing, Lean Manufacturing. -Knowledge of CAD and PLM tools (CATIA, DELMIA…)

 

 Performance Measurement

  • % Method time reduction – Budget time vs Method time
  • Process cycle Efficiency
  • Saturation >90%
  • Cycle time Vs TAKT
  • On time FAI and Serial Go.
  • Fixed industrialization cost in line with target.
  • Method Time in line with target.
  • APSYS Score

 

 Organizational Reporting

  • Reports hierarchically to the PME Manager 

  

Responsibilities

-

-Manage Manufacturing Engineering team: -Define and update the function procedures, way of working and methodologies, according to the guideline defined by central PME. -Ensure the staffing of the team according to the projects firm and forecasted workload. -Build induction and training program for the new comers. -Maintain the skills matrix of his team and build the annual training plan. -Deploy industrialization standards: Method Time, EHS, Ergonomics, Work Instructions. -Deploy industrialization methodologies: ICONE, P-FMEA, Control Plan, QRQC, Task Sequencing. -Deploy IS tools for industrialization: PLM (DELMIA), ERP (GSI), MES. -Increase maturity of the team using APSYS roadmap. -Support product / project industrialization: -In coordination with the PIM, follow the progress of industrial deliverables. -Support the team while performing industrialization activities (ex.: P-FMEA, internal FAI…) -Ensure Method Time is well calculated. -Ensure Master data are accurate and at the good quality level -Ensure good quality of the deliverables: WI, Task Sequencing … -Ensure ergonomics and EHS rules are well taken into account. -Ensure Special Process are well managed within Industrialization activities. -Support Production: -Identify needs of specific Method support. -Bring help during first articles manufacturing -Organize and manage productivity actions.

Alstom is the leading company in the mobility sector, solving the most interesting challenges for tomorrow’s mobility. That’s why we value inquisitive and innovative people who are passionate about working together to reinvent mobility, making it smarter and more sustainable. Day after day, we are building an agile, inclusive and responsible culture, where a diverse group of people are offered opportunities to learn, grow and advance in their careers, with options across functions and geographic locations. Are you ready to join a truly international community of great people on a challenging journey with a tangible impact and purpose?  

 

Equal opportunity statement:
Alstom is an equal opportunity employer committed to creating an inclusive working environment where all our employees are encouraged to reach their full potential, and individual differences are valued and respected.  All qualified applicants are considered for employment without regard to race, colour, religion, gender, sexual orientation, gender identity, age, national origin, disability status, or any other characteristic protected by local law. 

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