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Operations Engineer– Reliability

2 months ago

Navi Mumbai, India A Client of MyHR Pilot Full time

ACCOUNTABILITIES

Engineer - Reliability & CAPEX role is part of the Plant Maintenance dept.


He/ she will be responsible for ensuring the Reliability of Plant Assets & the flawless planning

& execution of multi-disciplinary Projects to achieve Time, Quality & Cost Standards. He/ she

will be required to be vigilant for the Safety requirements, ensuring Reliable management of

the equipment including TPM methodology & implementation as per company defined

Planner Role requirements, in-depth analysis of failures, suggest improvements to enhance the

equipment operating life, implementation of the best practices, TPM, etc. to enhance

equipment life; also involves developing and implementing reliability improvement initiatives

to enhance system performance, reduce downtime, and ensure the reliability of equipment

and processes.


He/ She will be responsible for managing engineering projects from concept through

completion, ensuring they meet technical, financial, and scheduling requirements; Project

scope & technicalities and cash flow, co-ordination with respective departments, timely

updating, forecast & Projects reporting.


DELIVERABLES & KEY RESPONSIBILITIES


Reliability:

• He/ She will be responsible for supporting Maintenance & other teams & supervise Maintenance

Work request details, Work/Material/Man planning, work order approval & execution overview

in line with the company's defined Planner Role and more with Taloja requirements; TPM

practice & implementation.


• Overview PM plan, work orders, execution and completion details entered in SAP, maintain

equipment maintenance history tracking tool, on-time 3rd party services execution, ensure

reliability tools calibration & maintenance.


• Overview & manage PM pillar KPIs like MTTR, MTBF, Costs, etc. Maintain CBM program

integrity by ensuring equipment list selection based on ECR, monitoring parameters, data

acquisition frequency, information retrieval from data, assistance in decision-making strategy,

outsourced activities report introspection & cascade the recommendation to the concerned

departments. Carry out Walk-by inspections, and facilitate & ensure activity sustainability. Ensure

new PdM technologies deployment through proper training & expertise development.


• Ensure proper tracking of spares and inventory, develop methods & contribute to achieve

the spares consumption reduction target, drive efforts to identify critical spares & inventory,

work towards indigenization & common spares identification for L5-01 & 02 with the teams.


• Conduct PM Matrix, and PFMEA compilation for L5-01 & 02. Prepare Weekly highlights, safety

lead indicators, Maintain PM history details in between for Bushing change.


• Work with team/s to Reduce equipment downtime including repetitive failures (sporadic &

chronic failures), enhance reliability by facilitating cross-functional team involvement for

root cause failure analysis tools, FMEA, explore, learn, & support new tools & technology

deployment.


Capex:


• He/ She will be responsible for managing & Lead the execution of Capital projects including Civil,

Mechanical, Electrical & Instrumentation/ Automation, Energy & Productivity related. Should

be involved in project detailing study, technical feasibility discussions with vendors, obtaining

quotes, and Statutory fulfilment.


• Good working knowledge of Microsoft Projects, and SAP is mandatory. Prepare project

scheduling details in Gantt Chart format using Microsoft Projects & Excel. Provide weekly

status updates, CAPEX budget spent forecast & updates to accounts.


• He/ She will be responsible for managing Civil works & Energy Conservation Projects. Ensure

monitoring of the Projects, follow up & take measures to reduce GAP in execution.

Preparedness for audits & assessments.


COMPETENCIES:


  • Teamwork,
  • Confident,
  • Cost-conscious,
  • Proactive
  • Drive for Results.
  • Excellent communication skills.
  • Focus on the development of self & others.
  • Ability to plan complex tasks & resources, and manage multiple priorities or projects in a calm & dignified manner.
  • Ability to influence & Lead with a sense of purpose.
  • Flexible, support to other OC plants as necessary.


QUALIFICATIONS:


Education: Diploma/ BE (Mechanical) from a reputed institute

Work Experience: 7 to 10 years


INTERDEPENDENCIES


Direct: Reports to – Maintenance Leader

Internal: Leader, Reliability Manager/ Lead Engineer.