Process Engineering Manager

For all the Heat and Mass transfer calculationsStoichiometric calculationsTo prepare P&ID ,PFD for the manufacturing processDebottlenecking of process equipmentsTroubleshootingEffective Utilisation of equipments to increase the productivityTo train the subordinates w.r.t documentation and Heat/Mass transfer operationsTimely reporting to the head of department To verify the Change control ,other relevant PE documentsTransformation of Tech pack/Tech transfer procedure to PD Lab and implementation in plant with suitable equipmentsTo know the unit process associated with Tech packTo follow the safety as per HSE company’s policyTo Know and Prepare the HAZOP study with evaluation of Reaction calorimetry and thermal screening unitsTo upkeep all the documents required for regulatory and non regulatory auditsDetailed areas of this positionRESPONSIBILITIESManagement Leadership and Commitment To achieve the targets of new products implementation in the desired scheduleTo procure or help for the new suggested equipments To coordinate with projects,Engg,PD lab,Instrumentation and production for smooth functioning To ensure the Process and cleaning validation of the process and equipments are performed.To find out deviations and their investigation reports are preparedPerformance review of plant personnel’s Sanctioning of leave.To instruct Preparation of documents and checking newly prepared documentRevision of documents as per necessity with the help of QAPreparation of daily report.Ensures all production activity are performed as per SOPs.Ensure monthly,quarterly and yearly performance reports are prepared Ensure & Co-ordination with all associated departmentsRESPONSIBILITIESInternal CommunicationTo ensure that safety compliance is followed as per HAZOP recommendationTo participate in conducting internal audits.To communicates to Quality control for inprocess testing & resultsTo communicate with stores for general material & raw material requirementTrainingTo conduct training to all subordinates s involved in department on various aspects of quality, manufacturing activity, safety. To find out training need to subordinate and conduct the training Risk Management Process Safety To ensure that PSSR done after any modification and before starting any new To ensure that risk assessment done after any modification and before starting any new product.To ensure available adequate PPE to all the subordinatesTo know the reaction Hazards and HAZOP completion with all the recommendations are implementedProduct StewardshipTo ensure that the material Charging / unloading & process parameters followed as per written procedure in Teck packEnvironmentTo ensure all ventilation & AHU running condition within the specified range limit.Deviation ControlAccident Investigation and ReportingTo report all near-miss, minor , major injuries, incident, chemical spillages as per reporting procedure in prescribed format.InspectionsConduct task behavior observations weeklyLinkages within/outside the organizationInternal PD LabProductionQCQAProjectsEngineeringExternal To liaison and communicate effectively with vendors related to service provisionEnsure ordered Engineering spares are availablePeople managementEnsure that adequate quality man-power is available in the department for smooth functioningEnsure everyone in the department is performing with the responsibility Ensure the ability of the manpower is strengthened to cope up with the requirementEnsure all the dept staff are performing as per Job responsibility defined and timely updation in case of any amendmentSkills/AttributesLeadership /People ManagementTrainingCommunicationTechnicalIdentify and analyzing the problemsTo know the procedures of process engineeringKnowledgeProcess Chemistry and MSDS of applicable products (RM/FG/Packing etc) Mass Transfer and Heat transfer operations ThermodynamicsProcess safety