BIW Simulation Engineer

5 months ago

Bengaluru, India Creative Synergies Group Full time

About Creative Synergies Group:


  • Global technology services company
  • 40+ Fortune 500 clients
  • 95% revenue from US, Europe, Japan based customers.
  • Current Verticals: Transportation, Energy/Process Industry, Industrial Products, Hi-Tech
  • Product Engineering Services (PES): Digital, Embedded, Mechanical Services
  • Plant Engineering Services (Oil & Gas/ Process / Chemical Industries)
  • Manufacturing Engineering Services (Discrete Manufacturing Industries)
  • Founded by former Michigan State University professor, former Wipro (NYSE: WIT) EDS Chief Executive and serial entrepreneur Dr. Mukesh Gandhi
  • Locations: Headquartered in the U.S., multiple centers of delivery excellence in India (Bengaluru, Pune), branch offices in Germany, the U.K, the Netherlands, and Japan.
  • Culture: Creative is run on a culture of positivity, entrepreneurial spirit, customer centricity, teamwork, and meritocracy


BIW Simulation: #BIW #Simulation #Virtualcommissioning

#Exp Range: 5 to 10+ Years of practical experience in BIW Weld Shop assembly line Simulation and validating the BIW assembly line Fixtures.

#NoticePeriod #servingNoticePeriod #30Dayss

#Location: Bangalore / Pune


Job Description:


The Candidate will be working in the Simulation Team as a Simulation Lead, taking responsibilities of the project independently and working hands on along with the customers & team to ensure the successful completion of the Project from Process to OLP.


Software knowledge:


  • Exposure to BIW Simulation using DELMIA (V5) / Process Simulate / Rob Studio
  • Exposure on OEM Standards and requirements preferred.
  • Exposure on Process Designer / Human Ergo Sim preferred.
  • Candidates with Knowledge on Layouts / Line Simulation will be preferred.
  • Optional - CATIA V5 R17 to 19, FIDES, UG NX 5 / 6 with GM tool Kit. Factory CAD (Any)
  • Offline Programming: KUKA, ABB, FANUC, Yashakawa, Nachi, Kawasaki



Desired Knowledge:


  • Manufacturing / Shop floor experience preferred.
  • BIW Product / Process Structure development. Must be able to suggest process changes.
  • OEM / Daimler Standards for Simulation (Step-1 to Step-4)
  • Weld Gun Selection / redesign, Weld points study and distribution check.
  • Handling Tool Validations, Generating Paths etc.
  • Kinematics for the Fixtures, Weld Guns and other EOAT's.
  • Hands on experience of Offline Programming by using Different Controllers. (KUKA/ABB/FANUC Etc.)
  • Event Based simulation Knowledge Desired.
  • Preparation of Process Documentation.
  • Onsite / Practical manufacturing experience is preferred.


General Requirements:


  • Strong math skills, ability to perform routine simulation activities.
  • Rapidly adapt and respond to changes in environment and priorities.
  • Excellent communication, leadership, problem solving, and analytical skills.
  • Self-motivated and hands on approach
  • Follow written/verbal instructions and meet deadlines with minimal supervision.
  • Must be Quality Conscious and produce Simulation details with 100% issue free.

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