SQA Engineer

5 months ago

Pune, India Atlas Copco Full time
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Your Role

To aim for setting standards in supplier quality processes by establishing a proactive supplier part quality management system,to strengthen the SQA function at PC,Dapodi/Talegaon plant.

In this position you have to work closely with Sourcing Team, Quality Assurance Team, Flow team and Engineering teams for implementation of the NPD projects, Quality issues on assembly line and establishing quality systems at supplier end.
You will be the responsible SQA for assigned commodities like critical Heat Exchanger,Fabrication, Electrical Motor, drive, panel, engine & instrumentation for Dapodi Plant.

You will be participate/lead the meetings for assigned division in TCM, PQM, PTM, PCM, IQPR & Andon analysis meetings

To implement a Lean six sigma in Supplier Quality, Use of advanced tools/concept like Control plan, FMEA, 6-sigma (DMAIC), 8D, Cp/Cpk, Design of Experiment (DOQ), Control charts, P-Charts etc.

Able to handle supplier assessment & evaluations, parts qualification, NDT tests & certifications, parts drawing, rejection claim, debit note & containment action by using BPCS, Be2Net & QlikView

You will report to SQA Manager- PC Dapodi
Your core competences and area of focus include following:
1) Ensure strict implementation and compliance of Atlas Copco Supplier related policies and quality management system at all the suppliers
2) Ensure that the supplier adhere to Atlas Copco Business Code of Practice, ethics and mandatory compliance Raise a red flag immediately in case of deviation.
3) Core team member for QSHE system compliance and documentation within Sourcing.

Keeping the future expectations in view, conduct a supplier manufacturing process mapping to identify gaps and develop an improvement action plan
4) Qualify and select new supplier based on defined assessment process with the focus on supplier profile along with ‘4P’ purchasing principle
5) Ensure the quality through planned QIP meetings, audits and follow up of the improvement actions with horizontal deployments. 6) Prepare a Quality Assurance Plan for assigned commodities with proactive approach (QAPs, Work Instructions, process capability study, etc).Have technical agreements with supplier before start of the development
7) Communicate and monitor supplier performance with continual improvement in PPM, NCN incidents and quality of corrective actions (8D reports).
8) Implement stage wise NPD requirements and PPAP for Pilot batch with close co-ordination with buyer / Engineering. Update development status against agreed timeline.
9) Ensure process design, poka-yoke with dynamic PFMEA & Control Plan to result zero defect supply. Monitor and upgrade continuously to make % part supply with ZDS status.
10) Active role in cross functional responsibilities, PPAR, IQPR, Andon response, supplier service agreements, cost saving projects/localization etc.
11) Ensure supplier motivation to achieve quality, delivery, and cost targets.
12) Ensure a healthy, long-lasting win-win relationship.

Main responsibilities
- Drive a pro-active processStarting from the Supplier Selection & its regular EvaluationParticipate to the supplier market screening and auditing of the potential suppliers, in close relationship with Sourcing, Engineering & Manufacturing.Tracking of Supplier Quality KPI level pro-active initiatives & trendsExecute audit foreseen by IMS procedures: system, process, product & logisticReport supplier performance on quality, capability, capacity, flexibility, elasticity, Safety & risk evaluationTrack the achievement of the supplier’s improvement actions to raise the bar of its performance.Motivate the supplier to provide ideas for continuous improvement and for innovation to the change managementTracking of Design notifications and change implementationTracking management of Warranty Complaints (due to supplier faults), Support preventive activities through the TCM (Technical Committee Meeting) & PQMDevelop networking to have a supplier base with an International Quality Mind-set.
& Promote Supplier Quality improvement with benchmarking world class qualityLead a reactive processCatch potential deviation from supplier parts deliveriesConfirm issues, and decide for eventual deviation authorization as per acceptance criteriaConfirm issues, and decide for eventual deviation authorization as per acceptance criteriaQuick coordination and implementation of containment actions for non-conforming partsDetermine the 5 why root cause analysis, Fishbone diagram & reporting in 8D methodology in case of Quality issues in parts from supplierParticipate to the CC7 process by providing ideas of cost improvementsSupport the NPD process, for On Time In Full bySelect appropriated supplier for the projectQualify new parts following the PPAP (Production Part Approval Procedure)Promote Build-in Quality, like supplier Poka-YokeSuggest Innovation, with the help suppliersDefine the Quality Assurance Plans (specific dimension tolerance, instrument BPCS parameters for ZDS/NZDS codeFormalize the SQA Knowledge Base by commodity typeActive in technical Benchmarking, competition analysis, other PCs performanceCollect Best practices from other PCsDigitization initiative for Kaizen, QAP, Inspection check sheet, supplier audits etcQuality agreement as per group Supply agreements.Continuous review & update QAP, supplier process documents & skill matrix monitoring

General responsibilities - Respect & Contribute actively to the SHE procedures (Safety, Health, Environment)
- Promote ideas for continuous improvement & innovation
- Interact on-time, with transparency & commitment with colleagues & managers
- Maintain respectful and polite relationship with all contacts.
- Promotes Group Core values: Interaction, Commitment, and Innovation in order to reach the vision "First in Mind - First in Choice".

 
To succeed, you will need

Experience requirements

- 8-12 years of experience in manufacturing / Quality Assurance / Supplier Quality of handling commodity like Casting, Fabrication, Electrical Motor, drive, control panel, instrumentation, Engine & other OEM commodities.

Knowledge/Educational requirements

- Graduate Mechanical Engineer
- 5-10 years of mechanical parts handling, like in Production or Quality.
- Knowledge in QMS, EMS, OSHAS and Energy Management Systems, procedure, clauses etc.

- Quality Analysis Tools (Lean 6-Sigma, SPC, Cp/CpK, 5S, FMEA, why-why, Fishbone, 8D etc.)
- Fluent in English is a must,
- Use of IT tools like ERP (BPCS), MS-Excel - Technical knowledge on compressor, engine, Motor, electric panel is a benefit
- Good understanding of the supplier and manufacturing process of Casting, machining, Electrical Motor , drive, panel, Engine and OEM parts
- Sound knowledge of Quality requirements, specification, DIN/ASME standard

Personality requirements

- Mediation skills, Good communication & Multicultural vision
- High ability to work in teams
- Able to deal with deadlines, being Customer Oriented - Analytical approach to problem solving capability, ownership, never give-up attitude
- Reliable & organized in your work
- Positive attitude, constantly raising the performance bar, being proactive
- Appreciate procedures, administrative works, and rigorous
- Undisputed business ethics vs supplier & adhere to "Business Code of Practice".
- Willing to travel extensively (up to 70-80%)
- Management skills

Country and city description

India, Pune


In return, we offer you

A friendly, family-like atmosphereNew challenges and new things to learn every dayA culture known for respectful interaction, ethical behavior and integrityContinuous LearningA friendly, family-like atmosphereNew challenges and new things to learn every dayA culture known for respectful interaction, ethical behavior and integrityContinuous Learning

​

City
PUNE

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