Crash Analyst

1 day ago

Chennai, Tamil Nadu, India Expleo Full time ₹ 6,00,000 - ₹ 18,00,000 per year


Overview

CAE Analyst – Crash Simulation (ANSA - PAM-CRASH / Meta Post )



Responsibilities

Job Summary:

We are seeking a CAE Analyst with strong hands-on experience in crash simulations using PAM-CRASH. The ideal candidate should have a deep understanding of various vehicle crash test scenarios including regulatory, NCAP, and OEM-specific load cases. The analyst will be responsible for model setup, execution, result analysis, and reporting for frontal, side, rear, pedestrian, and seat integrity crash tests.

Key Responsibilities:

  • Set up, run, and validate crash simulations using PAM-CRASH.
  • Apply appropriate material models, contacts, boundary conditions, and loadings for each crash event.
  • Interpret and analyze crash test results (intrusion, acceleration, deformation, injury criteria, etc.).
  • Deliver technical insights and recommendations to design and safety teams.
  • Ensure model compliance with OEM guidelines, NCAP protocols, and global crash regulations.
  • Participate in debugging, result correlation, and model improvement activities.


Qualifications

Bachelor's/ Master's  Degree in Engineering  in Mechanical / Automobile Engineering.



Essential skills

Required Skills & Load Case Experience:

Crash Simulation Tools:

  • Strong hands-on experience in LS-DYNA or PAM-CRASH
  • Familiarity with pre/post tools like ANSA, Meta Post, Animator

Crash Load Case Knowledge:

Frontal Crash:

  • ODB – Offset Deformable Barrier
  • FWR – Full Width Rigid
  • MPDB – Mobile Progressive Deformable Barrier
  • RCAR – Frontal crash (repairability)

Side Crash:

  • POLE33 / POLE45 – Oblique Pole Impact
  • MDB / AEMDB – Side impact with deformable barrier

Rear Crash:

  • MRB1100 – Rear 50% Overlap
  • MRB1800 – Rear Full Overlap

Pedestrian Protection:

  • HEADNCAP – Headform to bonnet/windshield
  • HEAD(REG) – Regulation-based tests
  • UPPERLEG – Upper legform to bumper


Experience

3 to 8 Years
In OEM and Tier 1 Automotive


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