Star Alucast Pvt Ltd | Production
3 hours ago
Education : B.E / B. Tech in Metallurgy.
Work Experience : 7 - 15 years.
About the role:
The Production Manager / Plant Manager will oversee and manage all aspects of production related to master alloys, cast alloys & vacuum furnaces. This includes ensuring efficient operations, achieving production targets, maintaining quality standards, and driving innovation while adhering to safety and environmental regulations.
Key Responsibilities
Execute production plans to meet planning demand, quality standards, and delivery schedules.
Has knowledge of operating Vacuum Based Furnaces.
Has knowledge of operating Induction Furnaces.
Optimize & manage workflows, resource allocation, and equipment utilization to maximize efficiency.
Monitor production metrics such as yield, efficiency, and downtime, ensuring continuous improvement.
Supervise and optimize the operations for master alloy & cast alloy production.
Implement process improvements to enhance product quality, reduce costs, and maximize yield.
Collaborate with independent director to integrate new technologies and refine existing processes.
Lead and mentor a team of metallurgists, engineers, and operators to achieve production goals.
Foster a culture of accountability, continuous learning, and innovation.
Conduct performance reviews and provide training to enhance technical and managerial capabilities.
Ensure adherence to quality standards and customer specifications throughout the production process.
Work closely with the quality assurance team to address any deviations or defects.
Maintain compliance with international standards (e.g., ISO) and industry regulations.
Enforce strict adherence to health, safety, and environmental (HSE) policies as per safety laws and rules.
Help in conducting regular risk assessments and implement measures to mitigate hazards.
Promote sustainability by minimizing waste and energy consumption in production processes.
Analyze and manage the production budget, ensuring cost control and resource efficiency.
Analyze production costs and implement strategies to improve profitability.
Monitor raw material inventory levels and collaborate with procurement to ensure timely supply.
Check and ensure detailed production records, job cards and process data are updated and prepare comprehensive reports for senior management.
Utilize data-driven insights to make informed decisions and forecast production requirements.
Collaborate with cross-functional teams, including technical, sales, quality, and maintenance, to align production with business objectives.
Serve as a key point of contact for customer interactions regarding production-related queries.
Skills and Competencies
Strong leadership and team management skills with a proven track record of managing large teams.
Expertise in process control, production planning, and cost optimization.
Should have atleast 5 year’s experience in Metallurgical industry.
Should have s atleast 2 year’s experience in Aerospace industry.
Should have atleast 2 years experience of Vacuum based furnaces.
Proficiency in quality management systems, including AS/ISO standards.
Familiarity with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies.
Excellent problem-solving, analytical, and decision-making abilities.
Effective communication, collaboration, and reporting skills.
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