Process Improvement Lead

7 days ago


Chennai, Tamil Nadu, India Caterpillar Full time

Job Description

About Us

Caterpillar Inc. is a global leader in the design, manufacture, and sale of heavy machinery and engines. We are committed to creating stronger, more sustainable communities through our innovative products and services.

Salary & Benefits

We offer a competitive salary ranging from $120,000 to $180,000 per year, depending on experience. Additionally, you will receive a comprehensive benefits package, including medical, dental, and vision insurance, 401(k) matching, and paid time off.

Job Purpose

The Process Improvement Lead will be responsible for leading and managing projects related to process and product improvements using Lean, Six Sigma, and project management methodologies. The primary objective of this role is to use basic engineering disciplines along with fact-based decision-making tools to resolve complex product, technology, and manufacturing process issues.

This position will function as the project leader for BIQ/CPI projects addressing quality, regulatory, or current product improvements for various STH (Seals, Tubes & Hardware) components. The incumbent will lead and participate from project/issue requirement definition till production of the iron in a manner to ensure products provide superior performance, durability, quality, and serviceability.

Key Responsibilities
  • Lead and execute defined Built-in-Quality (BIQ) Projects. BIQ Projects are to be run as accelerated internal CPI Quality Projects.
  • Walk back the identified quality issue. Identify Root Cause. Implement Permanent Corrective Action.
  • Communicate status at BIQ Governance review.
  • Identify future BIQ Projects.
  • Designing and developing Six Sigma programs, including supporting systems and tools, for quality and business process improvement.
  • Leading and managing Six Sigma project portfolios to achieve measurable business process improvements.
  • Providing technical training and guidance for Green Belt professionals on the planning, development, and implementation of Six Sigma projects.
  • Employing Six Sigma methodology into organizational operations to meet business goals and objectives.
Requirements & Qualifications

Requires a bachelor's degree in mechanical engineering curriculum plus 9-12 years of product development experience or a master's degree in mechanical engineering curriculum plus 6-8 years of experience or a doctorate degree plus > 5 years of experience. Incumbents must have demonstrated excellent analytical skills and the ability to perform complex assignments.

A strong understanding of engineering basics, DOE (using hand calculations, FEA analysis), Probabilistic life risk analysis, understanding structures & performance characteristics is required. Additionally, knowledge of APQP, DFMEA, GD&T, Concurrent product & process development, and Change management process is necessary.

Preferred to have project management experience and related certification is an added advantage.

What We Offer

Caterpillar offers a dynamic and challenging work environment where you can grow professionally and personally. As a Process Improvement Lead, you will have the opportunity to work on complex projects, develop your skills, and contribute to the success of our organization.



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