Optimizing TPM Facilitator

3 weeks ago

Vizag, Andhra Pradesh, India Dr Reddy's Laboratories Limited Full time
Job Description

Job Summary

We are seeking a seasoned TPM (Total Productive Maintenance) Facilitator & Coordinator to work closely with the Site Leadership team, focusing on achieving Zero Defects, Zero Breakdowns, and Zero Minor Stoppages. The role involves collaboration with operations, maintenance, and quality teams to drive improvements.

Key Responsibilities:

  • Act as a TPM Facilitator & Coordinator, collaborating closely with the Site Leadership team on COE (Center of Excellence) ways of working to achieve Zero Defects, Zero Breakdowns, and Zero Minor Stoppages while enhancing operator capability.
  • Work with operations, maintenance, and quality teams on the shop floor to drive AWW/COE, OEE (Overall Equipment Efficiency) improvements, and conduct Root Cause Analysis.
  • Drive initiatives such as Kaizens, OPL (One Point Lesson), and Kaizen Blitz, along with implementing Lean Daily Management at Tier-2 & Tier-1.
  • Conduct periodic OE reviews with the site head and prepare MIS (Management Information System) reports while maintaining effective communication with the Site and Central teams.
  • Conduct training sessions for team members on Work Better (WB), TPM Tools in Plant.
  • Deal with external agencies such as consultants and vendors.

Requirements:

  • A Bachelor's or Master's degree in Engineering, Business, or a related field.
  • Minimum 5-7 years of experience in manufacturing & TPM or candidate from Young Leadership Program.
  • Technical Skills:
    • Good knowledge of TPM methodologies, with mandatory hands-on experience in Jishu-Hozen (JH), Planned Maintenance (PM), Kobetsu-Kaizen (KK), and Quality Maintenance (QM) pillars.
    • Experience with Six Sigma Green Belt (Six Sigma GB) would be an added advantage.
    • Foundational Financial Acumen, including the ability to understand COGs (Cost of Goods) and perform cost-benefit analysis.
    • Experience as a TPM Facilitator & Coordinator, and working knowledge of OE practices and Lean principles.
    • Experience in applying Lean Daily Management at Tier-2 & Tier-1, Kaizens, One-Point Lessons (OPL), and Kaizen Blitz.
    • Experience in driving Root Cause Analysis for operational issues.
    • Ability to train team members on Workshops and TPM Tools in a plant setting.
    • Behavioural Skills:
      • Effective communication skills and stakeholder management experience for coordinating with Site and central teams and interacting with external agencies.
      • Ability to collaborate with various teams to enhance OEE, lead Lean Daily Management, and implement COE.

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