Quality Assurance Engineer
4 weeks ago
Job Summary:
We are seeking a Quality Assurance Engineer to join our team at Emerson. As a Quality Assurance Engineer, you will be responsible for developing, implementing, and maintaining quality assurance and quality control processes to ensure that products meet the required standards and specifications.
Key Responsibilities:
- Develop and implement quality assurance processes and standards to be followed during product development and manufacturing.
- Ensure that all quality policies and procedures are adhered to, and work to continuously improve them at supplier or vendor.
- Conduct internal audits to ensure compliance with industry standards, regulatory requirements, and company policies.
- Identify potential quality risks in the production / Fabrication process and develop mitigation strategies.
- Develop and maintain comprehensive QA documentation.
Quality Control (QC) Responsibilities:
- Develops and implements a project quality plan to meet the quality requirements of the project and provide monthly status report to the Project Manager.
- Supervises the activities described in the project plans, relative to the quality of the project, which have implications in the contract, and ensures that project activities are integrated with the procedures and processes of PMO.
- Establishing control procedures for skids manufacturing; safe & reliable Quality in Procurement, Inspection of buy-out equipment and fabrication work; Compliance with the contract terms and relevant codes and standards.
- Review tender document during proposal stage and provide technical queries related to quality.
- Coordinate with internal team to provide the Quality document related to project for customer approval.
- Perform regular inspections of raw materials, components, and finished products to ensure they meet quality standards, and the inspection are considered in line to customer approved QAP/ITP.
- Conduct tests to identify any deviations from the specified quality standards, including destructive and non-destructive testing as applicable project requirements.
- Investigate product defects or non-conformities, and work with the production team to address and resolve issues.
- Evaluate and supervise the quality of Fabricator / Supplier / vendor and work with them to resolve any quality issues.
- Timely review & approval of supplier QAP, test certificates, documents for incoming items.
- Organize TPI inspection at Supplier / Vendor location inline to project requirement.
- Co-ordinates external customer/supplier/3rd party audits and handle the corrective actions to a successful closure.
- Collaborating closely with suppliers and internal stack holders related to customer quality complaints and on time closing of these complaints with proper Rout cause analysis & CAPA.
- Compilation of all MDR documents such as inspection reports, test certificate, and other project documents in line to QAP/ITP.
Requirements:
- Strong understanding of QA/QC principles and methodologies.
- Proficiency in quality management systems (QMS).
- Good technical knowledge and exposure in the skid fabrication processes including familiarity with codes such as ASME Sec-V, IIIV & IX, ASME B31.1, B31.3, B31.8, ASTM / API and AWS D1.1 standards.
- NDT Level-II certification (PT, MPI, RT & UT) required and Welding inspector Certificate (CSWIP/AWS) optional.
- Knowledge on technical drawings, Specification & Quality standards and datasheets.
- Ability to interpret NDT activities such as Visual inspection, Dye penetrant / Magnetic particle test and Radiography Film.
- Good knowledge of piping materials, structures, instrumentation, electrical and welding process.
- Working experience in skid projects execution and ability to work independently.
- Good knowledge & hands-on experience in fabrication, inspection, review of GAD, ISO drawing and BOM.
- Excellent analytical, problem-solving, and decision-making skills.
- Strong communication skills, both written and verbal.
- Flexibility to travel to Fabricator / Supplier location to supervise and inspect the activities in line to QAP/ITP.
- Conversant in English is a must and ability to speak Hindi is an advantage.
- Ability to identify and implement areas of improvements.
Preferred Qualifications:
- Bachelor's degree or equivalent experience in engineering (Mechanical, Materials, Oil & Gas, Electrical and Instrumentation) required.
- 6 years or more experience in QA/QC roles, preferably within Natural gas skid, Power Plant, Boilers, Refinery, Oil and gas, manufacturing industries.
About Emerson:
Emerson is a global leader in the industrial automation and electrical industries. We are committed to creating a global workplace that supports diversity, equity and embraces inclusion. We welcome foreign nationals to join us through our Work Authorization Sponsorship. We attract, develop, and retain exceptional people in an inclusive environment, where all employees can reach their greatest potential. We are dedicated to the ongoing development of our employees because we know that it is essential to our success as a global company.
Our Commitment to Diversity, Equity & Inclusion:
At Emerson, we are committed to fostering a culture where every employee is valued and respected for their unique experiences and perspectives. We believe a diverse and inclusive work environment gives to the rich exchange of ideas and diversity of thoughts, that inspires innovation and brings the best solutions to our customers. This philosophy is fundamental to living our company's values and our responsibility to leave the world in a better place.
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