Process Engineer Lead

3 weeks ago

Chennai, Tamil Nadu, India Wabtec Full time

About the Role:

Wabtec Corporation is a leading global provider of equipment, systems, digital solutions and value-added services for freight and transit rail. As a Process Engineer Lead, you will be responsible for driving and executing process engineering KPIs for Customer service SFU (Small factory unit).

Main Responsibilities:

  • Responsible for driving & executing process engineering KPIs for Customer service SFU (Small factory unit).
  • Designing of Special purpose Machine, Fixtures, Equipments and tools for New Projects.
  • Standardization of existing Tool's and Fixture's design in line with Manufacturing standards.
  • Jigs and Fixture Development for Feeder lines. (Weld shop, Paint shop, Machine shop and Anodizing plant)
  • Co-ordination between feeder lines SFU and project responsible engineer from PED.
  • Field service Industrial Facility creation for Retrofits and field Projects.
  • Single point contact for tools requirement at Service sites (IR and Metro)
  • The execution of customer service line (Small Factory unit) process engineering deliverables.
  • Responsible for feeder line plant fixtures, tools, and facility creations to sustain the manufacturing feasibility
  • Establishment of new facility equipment's and proving with process
  • Establishment of process for new products and make it's corresponding documents like process data sheet (PDS), operation data sheet (ODS), Assembly instructions sweet (AIS) etc.,
  • Implementation of TOT (Transfer of Technology) projects from our SISCO and gets approval from customer.
  • Preparation of assembly cell layout and plant layout.
  • Budgetary Control for Capital Investment for project and existing products.
  • Preparing of Return on Investment (ROI) for each capital investments to make justification to Top Management.
  • Preparation of make or Buy for new projects and existing products.
  • Preparation of PFMEA and control plan for new products
  • As a project core team member (CTM), you will work seamlessly with other CTM's from various functions assigned to the project under the leadership of your project manager.
  • You will discharge your duties in a very efficient manner such that all the Project milestones are achieved, Contract Margin is respected and the QCD parameters are met, if not exceeded.
  • You must demonstrate agility such that the Projects are executed in a manner that will ensure repeat orders from the same Customer
  • M3 Implementation (MBOM Creation and Standardization 95% Data Accuracy)
  • Troubleshooting of SPM / Fixture / Equipment / Tools / Rigs
  • Sustain of IMS & IRIS system in PED Department
  • Process Knowledge will be additional advantage for Welding, Machining, Painting and Anodizing
  • Evaluation (risk assessment) of PCR/ECR involving the special process.
  • Evaluation (risk assessment) of concessions involving the special process.
  • production planning and start up, especially for new productsprocess and product auditsNonconformities and corrective actionsidentification and traceabilityquality records
  • The area of responsibility includes: Requirement review and feasibility confirmation during tender phases.Design review (when applicable).Material specification.Participation to:Participation to equipment and tools definition.Participation to process and product audits.Participation to Quality Records definition.Participation to Surveillance Plan & Control Plan definition.QRQC Step 2 Process, and to the Standardization committee.

Candidate Profile and Required Skill Set:

  • 10 + years of experience in process engineering.
  • Graduate in Tool and design specialization
  • Strong Project Management Skills
  • Working knowledge of assembly process
  • Experience in Tool design (Machine building, Special tools & fixtures)
  • Hand on experience in Technology Transfer
  • Knowledge in ERP like MBOM, Work center and TMC
  • Knowledge in Value stream mapping (VSM)
  • Knowledge in Line balance
  • MOST techniques
  • Continuous improvement

Wabtec Corporation is committed to taking on the world's toughest challenges. In order to fulfill that commitment we rely on a culture of leadership, diversity and inclusiveness. We aim to employ the world's brightest minds to help us create a limitless source of ideas and opportunities. We believe in hiring talented people of varied backgrounds, experiences and styles...people like you Wabtec Corporation is committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity or expression, or protected Veteran status. If you have a disability or special need that requires accommodation, please let us know.

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