Project Quality Assurance Manager

2 weeks ago


Nagothane, India Bechtel Full time
Job Overview:
Bechtel, a global leader in project management and engineering services, is seeking an experienced Site Quality Manager to join our team for a multi-billion-dollar upgrade/expansion of existing petrochemical facilities in India. As a key member of our Project Management Team (PMT), you will be responsible for planning, implementing, and monitoring work activities to ensure compliance with quality standards.

About the Role:
The Site Quality Manager will assist the Project Quality Manager in performing day-to-day quality-related activities and will be required to plan and implement work using independent judgment and prior experience in the quality area. You will apply quality methodologies to lead complex engineering project activities, provide oversight of design verification, develop quality management system tools, metrics, and goals, and identify and assess risks, evaluate corrective actions, and monitor the quality program. Your work will contribute to project success by mitigating risk and resolving issues.

Main Responsibilities:
* Review Prime Contract documentation and Project procedures/instructions.
* Review Project Quality Plan (PQP) and help implementation.
* Execution of People Based Quality (PBQ) program on Project.
* Provide and coordinate input to Project metrics on a monthly basis; review Project metrics implementation so that necessary actions are identified and applied in an effort to remain within the identified specification limits of the Project quality metrics.
* Regularly assess the status and adequacy of the implementation of the Project QMS and report results to the Project Manager.
* Coordinate Key Activities for Successful Execution (KASE) implementation.
* Maintain and control Project quality records.
* Act as a Corrective Action Program (CAP) admin and utilize Closed Loop Corrective Action (CLCA) and track, review, and process Condition Reports and Recommendations.
* Perform Project QMS indoctrination, orientation, and awareness sessions, as applicable.
* Interface and coordinate with other members of the PMT.
* Interface with suppliers/sub-suppliers, subcontractors/sub-subcontractors, and Project execution locations for quality audits or quality concerns.
* Develop and implement the Project Quality Audit & Surveillance Schedule, the level and frequency of audits will be based on supplier and subcontractor's performance and/or risk-based analysis.
* Coordinate, manage, and perform internal and external quality audits/surveillances as per audit/surveillance schedule.
* Document the review/evaluation of audit results and recommend to the PMT any additional controls/help required.
* Participate in development and mitigation of Project risks.
* Perform Gap Analysis as applicable.
* Prequalify suppliers and subcontractors and evaluate suppliers and subcontractor's quality system capabilities and controls.
* Coordinate, review, and approve suppliers/sub-suppliers, subcontractors/sub-subcontractors, and Project responses to deficiencies identified as a result of Project quality audit and surveillance activities.
* Review supplier and subcontractor submittals including quality manuals, procedures, Quality Plans, ITPs, and audit schedules.
* Identify and incorporate applicable quality system requirements for suppliers and subcontractors in FMRs/SRs.
* Lead/facilitate Project Root Cause Analysis utilizing an effective process for initiating, planning, and performing an analysis and reporting results of the analysis so appropriate corrective measures may be identified, documented, implemented, and verified to resolve condition(s) identified as adverse to quality and prevent recurrence.
* Verify implementation of Best Practices (Lessons Learned). Collection, evaluation, and disposition of new Best Practices identified and documenting into DevonWay.
* Perform NCR, RFI, FCDs, Punchlist trending.
* Report weekly/monthly progress to Project Quality Manager or Project Manager.

Requirements:
Requires bachelor's degree (or international equivalent) and 10-13 years of relevant experience or 14-17 years of relevant work experience. Demonstrated experience with design controls, design verification, and validation activities, process controls, construction or start-up activities, and risk management. Good knowledge of Project Quality Management System, ISO 9001 certification at an enterprise level. Strong analytic skills with practical knowledge of how to identify key performance quality metrics to set targets for maintaining a state of compliance while identifying areas for improvement.

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