Senior Design Engineer

Senior Design Engineer – Prasanna Packaging Machinery Pvt. Ltd.Location: Wagle Estate, Thane Employment: Full-Time Compensation: ₹12 Lakhs annually + Performance-Based IncentivesAbout Prasanna Packaging Machinery Pvt. Ltd.Prasanna Packaging is a trusted manufacturer of automated primary packaging systems serving the Dairy, Food Processing, FMCG, Pharmaceutical, and Chemical industries. Our product portfolio includes:Cup Filling & Sealing MachinesTin Filling & Seaming MachinesBottle Filling and Crown Capping LinesPouch Filling & Capping MachinesCartoning MachinesIntegrated Conveying & Packaging Automation SystemsWe specialize in hygienic, efficient, and reliable packaging equipment designed to meet the demanding needs of modern production environments.Role OverviewWe are seeking an experienced Senior Design Engineer to lead the end-to-end design and development of Prasanna Packaging's machine range. The ideal candidate will have strong expertise in Solid Edge/SolidWorks, an excellent understanding of mechanical systems, and hands-on experience in designing packaging or capital equipment.This is a senior technical role for a professional with 15+ years of experience in packaging machinery or similar automated equipment.Key Responsibilities1. Machine Design & DevelopmentLead the design of PPMPL's core equipment including:Cup Filling & Sealing MachinesTin Filling & Seaming MachinesBottle Filling & Crown Capping LinesPouch Filling & Capping MachinesCartoning MachinesConveyors & Packaging Automation ModulesCreate detailed 3D models, 2D drawings, assemblies, and BOMs.Develop hygienic, safe, and efficient designs suitable for dairy, food, and FMCG applications.Perform design calculations, mechanism design, motion studies, and engineering validation.2. Engineering DocumentationPrepare accurate manufacturing drawings with GD&T.Conduct DFMEA, tolerance analysis, and risk assessments.Manage ECOs, revision control, standardization, and documentation workflows.3. Product Improvement & InnovationAnalyze machine performance, customer feedback, and field reports to drive design improvements.Lead value engineering initiatives for cost reduction and improved manufacturability.Implement new technologies, materials, and design methods for product enhancement.4. Cross-Functional CollaborationCoordinate with production, procurement, QA, assembly, and service teams.Support machine trials, FAT/SAT, and resolve design issues during assembly/testing.Provide pre-sales technical support for customer-specific requirements.5. Vendor & Manufacturing SupportReview supplier drawings, ensure manufacturability, and approve technical submissions.Provide ongoing support to the shop floor for fabrication, machining, and assembly.6. Project LeadershipPlan and manage design timelines, resource requirements, and deliverables.Ensure timely and error-free design release aligned with customer commitments.Required Qualifications & SkillsEducational QualificationsB.E / B.Tech in Mechanical or Instrumentation Engineering.M.E / M.Tech preferred.ExperienceMinimum 15 years in:Packaging machinery designCapital equipmentSpecial purpose machines (SPM)Automation systems for FMCG / Food / Dairy / Pharma sectorsTechnical SkillsExpert in Solid Edge & SolidWorks.Strong knowledge of:Sheet metal designPneumatic & servo systemsHygienic machine designMechanisms, kinematics, machine elementsWeldments, assemblies, tolerance stacksMotion analysis & simulationsSoft SkillsStrong technical leadership and mentoring ability.Excellent communication and cross-team collaboration.Ability to manage multiple projects simultaneously.Performance Matrix (PPMPL-Specific)1. Design Quality & Accuracy – 30%Drawing accuracy: