General Manager- Plant Head

Job Description Job description: Supporting Actions: - Accountability- Ensure the periodic quality testing-Planning, preparation and its implementation. - Quality Control Organize inspection, sampling and testing of all the raw materials, in-process materials and finished products. Co-ordinate and monitor the production of consistent quality of product. Testing frequency as per the Quality plan on daily basis. Calibration of test equipment as per quality plan. Monitor the lab results and guide for corrective actions in case of deviations. - Optimization of Raw mix design with US coal or Pet coke as per Procurement department planning. - Ensuring sufficient inventory of fuel with coordination of Process and RMP - Optimization of Raw Mix Design and develop appropriate cost effective raw mix to ensure consistent quality of targeted production. - Designing of raw mix as per the available coal and raw material on monthly basis. - Coordination and monitoring for supply of required grade of limestone from mines. - Finalization of the mix composition of the additives. Guide for addition of fly ash. Fixing the moduli values. - Cross checking of X-ray calibration. Develop cost effective raw mix. Search for right quality raw materials for quality improvement and cost reduction. Research & Development: - Testing of Market cement samples of competitors and taking actions to keep our cement no.1. (Residue control, SO3 optimization etc.) - Organize and coordinate research and development activities for production upgradation, development of new products/attributes as per customers requirements and cost optimization to take competitive markets advantage. - Guide for procuring selected material Identify/approve new project. - Draw action plan for project. - Monitor and check the progress and advise for the change wherever required. - Laboratory testing of various products. New Products: - Developing new products like PCC & Weather plus cement based on feedback from Market survey for new requirements. Customer complaints redressal. Design of experiments and trial tests till its final implementation Production & Material planning - Co-ordinate with Marketing / Logistics to obtaining the cement / clinker dispatch requirements. Plan and schedule the production of various type and cements & interact with concerned departments for 100% compliance. Costoptimization: - Maintaining ideal inventory, Usage of low cost fuels like AFR - Maximize use of company owned equipment. - Control utilization of contractor manpower & overtime. - Timely unloading of rake to avoid demurrage - Monitor the loading and unloading - operations to optimize cost. - Maintaining Stock: Maintaining stock of all raw materials, in process material & finished product and coordination in physical verification of stock. - Knowledge of analysis of fuels & raw material. System Compliance - Comply the requirements as per IMS, WCM/ABOE,SA 8000 implementation, 5S activities, participate in Kaizen/Suggestion/OPL and motivating down-level for quality improvement and elimination of MUDA etc. Safety Compliance - Creating a Safety culture across the organization. - Ensure all Safety Standards and procedure are implemented as required and review regularly. - Planning walk through round and report in my setu. - Timely submission of SO, Near miss and attending safety training. - PCM implementation. - Green Circle development in department 100% BCN/RCN recommendation compliance in 60 days etc.