Sr Engineer Reliability

Job Description JOB DESCRIPTION Job Role: Sr Engineer Reliability Job Role ID: SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE Job Role Variant: Sr Engineer - Static Manager Job Position: Section Head Reliability Job Position ID: Value Stream: Asset Operations Job Family: Engineering Sub-Job Family: CES Grade/Level: Location: SECTION II: PURPOSE OF THE ROLE To conduct engineering & maintenance activities related to fixed equipment as per defined plan, highlight risks on time and suggesting corrective measures, with the objective of maximizing equipment availability, reliability and integrity SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE Responsibilities Policies, Processes and Procedures - Conduct day to day activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner - Participate in periodic audit activities to identify gaps and ensure all equipment maintenance system adhere to group standards, incorporate best practices pertaining to static equipment - Conduct procedures for repairs to fix equipment and associated appurtenances in accordance with codes, standards and RAGAGEPs - Follow applicable HSEF procedures/ practices with awareness about environmental statutory regulations and safety protocols - Implement energy conservation initiatives in order to support environmental sustainability efforts - Keep self abreast with leading static maintenance practices & trends and contribute to the identification of continuous improvement of systems, processes and procedures - Coordinate with statutory authorities. Maintain all records supporting statutory compliance with respect to static equipment - Undertake initiatives for trainings to enhance competencies and participation in training as per requirement Engineering & Maintenance Operations - Assist plant maintenance in troubleshooting critical problems. Assist in repair and reconditioning of static equipment/components - Provide inputs in planning for major shutdown activities and execution of major overhauls - Evaluate QAPs for all spares /consumables being procured as a part of the maintenance / projects cell - Review concession / deviation exercise for all pending inspection of equipment and ensure compliance to set procedure - Prepare inspection reports, give recommendations and record history. Ensure all inspection records are updated in systems like SAP and Meridium - Perform Failure Analysis and Root Cause Analysis (RCA) of repetitive failures and report findings. Apply the leanings from RCA to proactively increase the reliability of other assets - Support in technical due diligence for major activities, minor projects, plant expansions and modifications to ensure adherence to established guidelines - Update corrosion manuals as applicable. Assist in developing RBI for the identified plants as per objective - Update master data of the fixed equipment in SAP/Meridium. Liaise with planning section for updation as required Predictive and Preventive Maintenance - Prepare preventive and predictive maintenance schedules and ensure compliance to the maintenance procedures - Manage implementation of standard maintenance procedure and plant maintenance procedures in order to reduce plant failures - Provide technical expertise pertaining to static equipment and maintenance to sub-ordinates Reliability Assurance - Support in improving reliability through continuous improvement techniques/ up-gradation/ projects/ implementation of advance diagnostic and online condition monitoring techniques - Participate in tracking obsolescence of site static equipment; implement suggested renewal plan in order to minimize risk of operating on unsupported equipment - Support reliability engineering applied to maintenance (REAM) functions with reliability standards in order to reduce production losses from defects/ failures/ breakdowns - Provide support to assess reliability risks & implement suggested counter-measures to ensure asset failure prevention - Provide inputs to standardize best practices specific to site static equipment and implement recommended measures - Co-ordinate inter-departmental reliability assurance activities like TRIPOD, Plant interface meetings etc. document recommendations arising out of various activities SECTION IV: SUCCESS METRICS (TOP 3-5 KPI's) - Time to resolution - Throughput increase - % reduction in obsolescence of critical equipment - OEE (Overall equipment effectiveness) - Reduction in unplanned shutdown - Shutdown turn around time/ Mean time between failures - Adherence to health & safety policies SECTION V: OPERATING NETWORK Internal: S&OR, Site Teams etc. External: Vendors, Auditors etc. SECTION VI: KNOWLEDGE AND COMPETENCIES Education Qualifications - A Bachelor's Degree in Mechanical / Metallurgical Engineering or a Master's Degree in Mechanical Engineering (preferred) - Valid certification in ASNT /ISNT Level II in at least two techniques MPI / UT / RT Experience (Must Have & Good to Have) 3-7 years of working experience in a refinery / petrochemical plants with at least 2 years managing the reliability, inspection and corrosion monitoring of fixed equipment Functional / Behavioural competencies required to execute the role Functional Competencies - Knowledge on static equipment maintenance and repairs - Knowledge of reliability principles - Knowledge of construction of fixed equipment - Knowledge of common design codes and standards - Knowledge of basic maintenance systems and practices of refinery/petrochemical units - Knowledge of materials, metallurgy and its application - Ability to read and understand equipment engineering drawings, PFDs, P&IDs, piping Isometrics Behavioral Competencies N/A SECTION VII: CAREER MOVEMENTS Feeder Roles: Engineer Reliability Static/Engineer maintenance-Mechanical Possible Next Role Movement: Section Head Reliability - Static