Line Quality Inspector

3 days ago

Tambaram Chennai Tamil Nadu, India SOWBARNI POLYMERS Full time

An **Injection Moulding Line Patrol** refers to the process of regularly inspecting and monitoring the machinery, operations, and environment of an injection molding production line. This is crucial for maintaining smooth production, ensuring safety, identifying issues early, and improving overall quality control. Here's a breakdown of what typically happens during an injection molding line patrol:
Key Aspects of Injection Moulding Line Patrol:

- **Machine Monitoring**:

- **Inspect Injection Moulding Machines**: Ensure all machines are running efficiently, checking for any unusual sounds, vibrations, or signs of wear.
- **Verify Settings**: Check temperature, pressure, and cycle times to ensure they are within the desired range.
- **Machine Calibration**: Ensure that the machines are correctly calibrated to avoid product defects.
- **Moulds Inspection**:

- **Mould Condition**: Check for any cracks, wear, or improper alignment.
- **Cleaning and Maintenance**: Ensure the moulds are clean and free from debris or old plastic material.
- **Material Flow and Handling**:

- **Material Quality**: Inspect the raw material for any contamination, moisture, or inconsistencies.
- **Feed Systems**: Check hopper and screw conditions to ensure smooth material feeding.
- **Granule Storage**: Ensure that the material storage is properly maintained and that granules are not absorbing moisture.
- **Cooling and Heating Systems**:

- **Cooling Channels**: Inspect for any blockages or leaks in the cooling channels of the moulds.
- **Temperature Control**: Ensure heating and cooling units are functioning at the correct temperatures.
- **Production Quality**:

- **Check Samples**: Randomly check produced parts for defects, such as warping, short shots, or flash.
- **Dimensions and Tolerances**: Verify that the produced parts meet design specifications.
- **Safety Check**:

- **Emergency Stop Systems**: Verify that emergency stop buttons and safety mechanisms are operational.
- **Guarding and Locking Mechanisms**: Ensure that safety guards are in place, and the area is free from hazards.
- **Environmental Conditions**:

- **Ventilation and Temperature**: Check the temperature and ventilation in the production area to ensure it’s suitable for both the operators and the machines.
- **Cleanliness**: Ensure the workspace is clean to prevent contamination of products and ensure safety.
- **Record Keeping**:

- **Log Inspections**: Keep detailed records of inspections, maintenance activities, and any issues found for future reference.
- **Maintenance Scheduling**: Document any required maintenance tasks or parts replacements.
- **Operator Interaction**:

- **Operator Check**: Interact with operators to ensure they are following the proper procedures and to identify any issues they may be facing.
- **Training and Guidance**: Provide necessary guidance or training to operators when required.

Benefits of a Well-Conducted Line Patrol:

- **Prevents Downtime**: By identifying issues early, downtime is minimized.
- **Quality Assurance**: Ensures products meet quality standards.
- **Safety**: Maintains a safe working environment.
- **Extended Equipment Life**: Regular maintenance extends the life of machines and moulds.
- **Cost Reduction**: Reduces costs associated with defects, rework, and major breakdowns.

Patrolling the injection moulding line is vital to keeping operations efficient, ensuring high-quality products, and maintaining safety.

**Job Types**: Full-time, Permanent, Fresher

Pay: ₹15,000.00 - ₹25,000.00 per month

Schedule:

- Day shift
- Fixed shift

Supplemental Pay:

- Overtime pay
- Performance bonus

**Experience**:

- total work: 1 year (preferred)

Work Location: In person

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