Assistant Manager – Methods Engineering

2 weeks ago


Hyderabad, India Zen Technologies Limited Full time

Key Responsibilities   ·         Prepare and release process sheets, setup sheets, and routing plans for machining operations.   ·         Design and/or select jigs, fixtures, and tooling (mechanical, hydraulic, pneumatic) to support efficient machining.   ·         Conduct machining feasibility studies and provide Design for Manufacturability (DFM) inputs.   ·         Estimate cycle time, tooling, and part costing for machined components, including overheads.   ·         Standardize workholding, tooling, and inspection methods across machines and vendor base.   ·         Drive lean manufacturing initiatives (Kaizen, SMED, 5S) to improve productivity and reduce waste.   ·         Support vendor development team with process audits, capability assessments, and technical guidance.   ·         Define and implement inspection stages, tolerances, and in-process checks in line with GD&T and quality requirements.     Requirements Education & Qualifications   ·         B.Tech / Diploma in Mechanical Engineering / Production / Tool Design .   ·         Certification in Lean / Six Sigma / CAD-CAM / Tool Design will be an added advantage.     Experience Required   ·         Minimum: 6–8 years in CNC machining / manufacturing engineering.   ·         Ideal: 8–12 years with strong exposure to process planning, costing, jigs & fixtures, and vendor support .   ·         Domain preference: Aerospace, Automotive, Defence, or Precision Machining.     Key Skills Required   1.    Process Planning & DFM – Ability to prepare process sheets, optimize machining sequences, and assess manufacturability.   2.    Fixture & Tooling Design – Proficiency in designing and validating jigs, fixtures, and tooling (mechanical/hydraulic/pneumatic).   3.    Costing & Cycle Time Estimation – Expertise in cycle time calculation, tooling costing, and part cost estimation.   4.    GD&T & Tolerance Analysis – Strong understanding of GD&T, stack-up analysis, and inspection requirements.   5.    Lean Manufacturing & Productivity Improvement – Hands-on experience in Kaizen, SMED, 5S, and process standardization. Work Location: Maheshwaram , Tukkugudda, Near Samshabad Airport    NOTE: Interested candidates can share updated CV to Thanks & Regards Surya Reddy HR Recruiter 


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