Process Engineering Manager

For all the Heat and Mass transfer calculations Stoichiometric calculations To prepare P&ID ,PFD for the manufacturing process Debottlenecking of process equipments Troubleshooting Effective Utilisation of equipments to increase the productivity To train the subordinates w.r.t documentation and Heat/Mass transfer operations Timely reporting to the head of department To verify the Change control ,other relevant PE documents Transformation of Tech pack/Tech transfer procedure to PD Lab and implementation in plant with suitable equipments To know the unit process associated with Tech pack To follow the safety as per HSE company’s policy To Know and Prepare the HAZOP study with evaluation of Reaction calorimetry and thermal screening units To upkeep all the documents required for regulatory and non regulatory auditsDetailed areas of this positionRESPONSIBILITIES Management Leadership and Commitment To achieve the targets of new products implementation in the desired schedule To procure or help for the new suggested equipments To coordinate with projects,Engg,PD lab,Instrumentation and production for smooth functioning To ensure the Process and cleaning validation of the process and equipments are performed. To find out deviations and their investigation reports are prepared Performance review of plant personnel’s Sanctioning of leave. To instruct Preparation of documents and checking newly prepared document Revision of documents as per necessity with the help of QA Preparation of daily report. Ensures all production activity are performed as per SOPs. Ensure monthly,quarterly and yearly performance reports are prepared Ensure & Co-ordination with all associated departmentsRESPONSIBILITIESInternal Communication To ensure that safety compliance is followed as per HAZOP recommendation To participate in conducting internal audits. To communicates to Quality control for inprocess testing & results To communicate with stores for general material & raw material requirementTraining To conduct training to all subordinates s involved in department on various aspects of quality, manufacturing activity, safety. To find out training need to subordinate and conduct the trainingRisk ManagementProcess SafetyTo ensure that PSSR done after any modification and before starting any new To ensure that risk assessment done after any modification and before starting any new product. To ensure available adequate PPE to all the subordinates To know the reaction Hazards and HAZOP completion with all the recommendations are implementedProduct Stewardship To ensure that the material Charging / unloading & process parameters followed as per written procedure in Teck packEnvironment To ensure all ventilation & AHU running condition within the specified range limit. Deviation Control Accident Investigation and Reporting To report all near-miss, minor , major injuries, incident, chemical spillages as per reporting procedure in prescribed format.Inspections Conduct task behavior observations weeklyLinkages within/outside the organizationInternalPD Lab Production QC QA Projects EngineeringExternal To liaison and communicate effectively with vendors related to service provision Ensure ordered Engineering spares are availablePeople management Ensure that adequate quality man-power is available in the department for smooth functioning Ensure everyone in the department is performing with the responsibility Ensure the ability of the manpower is strengthened to cope up with the requirement Ensure all the dept staff are performing as per Job responsibility defined and timely updation in case of any amendment Skills/Attributes Leadership /People Management Training Communication Technical Identify and analyzing the problems To know the procedures of process engineeringKnowledge Process Chemistry and MSDS of applicable products (RM/FG/Packing etc) Mass Transfer and Heat transfer operations Thermodynamics Process safety